The precision metal stamping process, sometimes called progressive metal stamping, is a cutting-edge manufacturing technique that allows a variety of industries to produce highly precise and affordable components. Manufacturing firms will often use this process for many applications, so it is crucial to have a solid understanding of its advantages and capabilities before choosing precision metal stamping.
What is Precision Metal Stamping?
To achieve incredibly tight tolerances, sheet metal is molded using machinery fitted with dies. It is even possible for the manufacturer to finish the piece using a single stroke of the press, which is known as a single-stage operation. Some pieces may require multiple strokes, called a series operation. Precision metal stamping is flexible and adaptable, and is particularly beneficial for high-volume production.
With its unparalleled level of precision, even on complex parts, this process stands out from similar machining options. A precision metal stamping machine enables a manufacturer to accomplish microstamping, crafting complex micro parts where the tiniest error could render the final product inefficient. A high demand in the automotive and aerospace industries resulted from precision metal stamping’s accuracy and efficiency in crafting parts.
The Precision Metal Stamping Process
The first step in projects that use precision metal stamping is usually computer modeling, simulating the stamping process virtually to detect errors or defects. Then, using the computer, the design will be sent straight to the machinery, reducing the chances of human error.
Precision metal stamping consists of three main tooling methods :
- Soft tools. A simple, single machine method of producing small quantities.
- Stage Tooling. The process is strengthened by adding multiple machines and manual handling of the workpiece by workers.
- Hard Tooling. High volume output is best achieved using a fully automated process.
Various techniques can be used depending on the type of project and the tooling method used, for example:
- Bending
- Stretching
- Embossing
- Punching
Benefits of Precision Metal Stamping
Automation
The manufacturer can produce high volumes of the same piece of paper without manually intervening once the dies have been set.
Problem Solving
In cases where microstamping is required or detailed work is required, precision metal stamping is often the best solution. A precision metal stamping project can solve challenging problems and produce a high quality final part that cannot be achieved through other types of machining.
Speed
With automation, this process can quickly produce precise components, ultimately saving both time and money.
Cost Efficiency
Fast output and labor savings are critical factors in precision metal stamping, especially for bigger jobs. This cost saving factor is amplified by the accuracy of the process, which reduces the need to re-machine parts.
Quality and Accuracy
With precision metal stamping, manufacturers are able to produce extremely complex parts with low tolerance for error. These parts have high quality, high accuracy, and drastically reduce the risk of human error.
Precision Metal Stamping from the Experts at Metric Tool and Stamping
For decades, Metric Tool and Stampingin Coon Rapids, MN has been providing our clients with unparalleled custom metal stamping services. Request a quote from us today. Count on our expert team and commitment to customer satisfaction for high quality stamped parts.
